Fuel Sender Assembly Replacement

FUEL SENDER ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 44402 Fuel Tank Sending Unit Wrench

REMOVAL PROCEDURE




1. Remove the fuel tank.

NOTE: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the joints.

2. Remove the fuel sender assembly retaining ring using the J 44402.
3. Remove the fuel sender assembly and the seal. Discard the seal.

CAUTION: Refer to Approved Container Caution in Service Precautions.

4. Clean the fuel sender sealing surfaces.

INSTALLATION PROCEDURE

CAUTION: Refer to Fuel sender gasket caution in Service Precautions.




1. Install the new seal on the fuel tank.

IMPORTANT: The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.

2. Install the fuel sender assembly into the fuel tank.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install the fuel sender assembly retaining ring using the J 44402.
4. Install the fuel tank.